Safety

Safety in Mechanical Control Systems

  • Recognise that Mechanical Control Systems can pose serious safety hazards if not handled correctly, and that the management of these hazards should always be a top priority.
  • Understand the vital and legal importance of conducting a Risk Assessment before attempting to operate a mechanism, and being familiar with a system’s potential hazards.
  • Remember the necessity of Preventive Maintenance, replacing worn-out parts and ensuring equipment is kept in good working order to prevent accidents.
  • Appreciate the uses of Safety Guards which prevent accidental contact with dangerous components, providing physical barriers to protect the operator.
  • Identify the role of Safety Systems and Features such as emergency stop buttons, safety interlocks, and overload protection devices.

Safety in Pneumatic Control Systems

  • Emphasise that Pneumatic Control Systems, while generally safer than hydraulics, still have their unique hazards like potential energy stored in compressed gas.
  • Know the perils of Pressure Hazards in pneumatic systems, and how mishandling of high-pressure compressible gases can lead to injuries.
  • Understand that Ventilation is vital in pneumatic supply environments due to the risk of accumulation of hazardous gases.
  • Acknowledge the necessity for Pressure Relief Valves which help to avoid overpressurisation in pneumatic systems, preventing explosive rupture.
  • Recognise that many Pneumatic Tools require safety training to operate correctly and safely, underlining the significance of operator education.

Personal Protective Equipment (PPE)

  • Understand the crucial importance of always wearing appropriate Personal Protective Equipment (PPE), such as safety glasses, gloves, hearing protection and steel-toed boots.
  • Be aware that Safety Attire should be selected according to job requirements and potential hazards identified in the risk assessment.
  • Recognise that PPE is a last line of defence and should not replace proper safety systems and procedures but used in combination.

Emergency Procedures

  • Appreciate the importance of being aware of the Emergency Procedures in place, including knowing the location of emergency stop buttons and first-aid equipment.
  • Understand the need for operator competence in case of Emergency Situations, assisting in reducing panic and injuries in the event of an accident.
  • Encourage the regular practice of Evacuation Drills, understanding escape routes and assembly points.