The Uses of Limestone in the Production of Iron and Steel, in Road-building

The Uses of Limestone in the Production of Iron and Steel, in Road-building

  • Limestone is a very important material in the making of iron and steel. Iron ores, such as haematite, contain iron oxide. The production of iron involves reducing this iron oxide to iron in a furnace.

  • In steel-making, limestone is used as a flux to remove impurities during the process. A flux is a substance that is melted to make a slag. Slag is stony waste matter separated from metals during the smelting or refining of ore.

  • When haematite is heated in a blast furnace with coke (a form of carbon derived from coal) and limestone, a series of chemical reactions occur. The coke reacts with the oxygen in the air to form carbon dioxide, which then reacts with more coke to form carbon monoxide.

  • The carbon monoxide then reduces the iron oxide in the haematite to iron. The limestone reacts with impurities, such as sand in the iron ore, to form a slag. This slag can then be tapped off from the mixture.

  • The blast furnace employs calcium oxide (quicklime) produced from limestone to assist in removing acidic impurities from the iron.

  • In the construction industry, particularly in road-building, limestone is a crucial component. It is crushed and used as an aggregate, which is a material, or a combination of materials, both coarse and fine, that are used in construction.

  • Crushed limestone is used as a base for road construction and is also utilised in the production of asphalt. A mixture of aggregates, binder and filler, asphalt is used primarily in road construction and maintenance.

  • Limestone is chosen due to its strength, stability, and durability. It has the ability to maintain its form under traffic loads and can withstand the effects of weather.

  • In addition, limestone is also used in the production of cement, which is a key ingredient in concrete. Cement making begins in a limestone quarry where limestone is chemically converted into a substance called lime.