Tools, dies, and jigs – Level 2 Blacksmithing BTEC Revision

Blacksmithing tools: Recognise the broad selection of tools utilised in blacksmithing, which include hammers, tongs, anvils, and chisels.
Dies: Understand the essential role of dies in shaping a metal piece; these are specialised tools produced to create a specific shape or pattern.
Using dies: Become aware of how dies are utilised in conjunction with a power hammer or press in order to form metal into specific shapes.
Jigs: Realise the importance of jigs, another kind of tool employed for ensuring the consistent replication of a design or shape in the repeating process.
Utilisation of jigs: Become knowledgeable in the application of jigs, which can be used to guide other tools, such as drill bits, to perform desired operations.
Safety when handling tools, dies, and jigs: Comprehend vital safety measures for handling and storing these tools to avoid injuries and ensure their longevity.

Hammer techniques: Master the use of different types of blacksmithing hammers, each designed for specific tasks. The cross peen hammer, for instance, is primarily used for drawing out metal.
Tool selection: Understand the importance of choosing the right tool for the task at hand. Different operations require the application of particular tools, dies, and jigs.
Die selection: Make well-informed decisions about which dies to use to achieve specific shapes and patterns in your metalworking projects.
Using jigs for consistency: Appreciate the role of jigs in ensuring consistent, repetitive results in tasks such as drilling holes or creating certain bends in metal.
Heat treatment after tooling operations: Familiarise with the vital processes of heat treatment, such as hardening, tempering, and annealing, which may be required after using tools, dies, or jigs for shaping.

Tool care: Recognise the importance of daily, weekly, and monthly maintenance protocols to keep tools, dies, and jigs functional and safe.
Rust Prevention: Learn about methods for preventing rust, such as keeping tools dry, oiling metallic surfaces, and storing tools in a dry environment.
Sharpening and Realignment: Master the processes of sharpening blades and re-aligning tools to keep them in optimal working condition.