Drawing out, bending and shaping, twisting, upsetting

Drawing out, bending and shaping, twisting, upsetting

Drawing Out

  • Drawing out refers to the process of lengthening a metal piece by narrowing its cross-section.
  • This is achieved by applying strategic, repeated hammer strikes along the length of the heated iron or steel, forcing it to extend along the anvil’s face.
  • It’s essential to maintain even, controlled hammer strikes to ensure the piece’s thickness is uniformly reduced.
  • Understanding how heat management affects the workability of metal is crucial to successful drawing.
  • There are a variety of tapers - square, flat, round and octagonal - each with their unique applications and techniques.

Bending and Shaping

  • Bending and shaping transform a straight, drawn-out piece into various forms and structures fit for purpose.
  • Most bending is achieved over the edge of an anvil or around a bending fork.
  • It’s important to heat the metal uniformly and adequately before any bending process to prevent any possible cracking or weakening.
  • Regular reheating may be necessary to maintain malleability while working the metal.
  • Shaping often requires the use of several specific tools, including hammers of various sizes, tongs, anvil horns, and swage blocks.

Twisting

  • Twisting is a fundamental blacksmithing skill to add decorative detail to a piece.
  • It is typically done by heating a section of a bar evenly and using vises and twisting wrenches to twist the hot metal.
  • Uniform heat along the section to be twisted is vital as cooler parts of the metal will resist twisting, leading to uneven work.
  • Once twisting is finished, it’s usually best to immediately cool the piece to stop it from untwisting.

Upsetting

  • Upsetting is the process of shortening a piece of metal and increasing its cross-section.
  • Unlike drawing, where the metal is extended, upsetting compresses the metal.
  • The process can be slow and physically challenging as it involves pushing the metal back onto itself.
  • Remember always to heat the part of the piece you want to upset and keep the rest cold so that the fire doesn’t spread to other areas.
  • Upsetting is a great technique for adding extra weight to the end of a piece or for creating a decorative flare.