Computer-Aided Manufacture (CAM)

Overview of Computer-Aided Manufacture (CAM)

  • Computer-Aided Manufacture (CAM) refers to the use of software and computer-controlled machinery to simplify manufacturing processes.
  • The key purpose of CAM is to create a faster production process and components and increase the quality of the final product.
  • CAM works in conjunction with CAD software where the output of CAD software becomes the input for CAM software.

CAM Software

  • Different CAM software packages are available, each with its unique set of functionalities, such as CNC programming, toolpath generation, and machine simulation.
  • CAM systems utilize algorithms for toolpath calculation to ensure efficient and effective part machining.
  • Key software in this domain includes Mastercam, GibbsCAM, and SolidCAM.

Benefits of using CAM

  • CAM offers the potential for enhanced manufacturing precision as all actions are purely computer-based and thus less error-prone.
  • It provides an opportunity for mass production as the same detailed instructions can be precisely replicated.
  • CAM can significantly reduce waste as it optimises the use of raw materials.
  • It facilitates a smooth transition from design to production via the integration of CAD/CAM systems.

Limitations of CAM

  • There is a large initial cost to install the necessary machinery and software.
  • CAM requires skilled operators and programmers, necessitating potentially expensive training and retraining.
  • Its use could potentially cause a reduction in employment, as computerised systems replace manual jobs.
  • The reliability of the production depends on the constant availability of the computer systems.

Impact of CAM on Industry and Manufacturing

  • CAM promotes the concept of ‘lights out’ manufacturing, enabling a round-the-clock production capability with minimal human intervention.
  • The integration of CAM systems with CAD systems is increasingly enabling a direct CAD to product manufacturing process, improving production efficiency.
  • It facilitates flexible manufacturing systems, allowing for a high mix of different products to be produced with the same machinery.
  • CAM has caused a significant shift towards automation in manufacturing industries, with implications on the workforce and productivity.