Just in Time (JIT)
Introduction to Just in Time (JIT)
- Just in Time (JIT) production is a lean production technique of manufacturing that aims to minimise waste in the production process.
- This is done by producing goods only as and when there is demand for them, hence the term ‘just in time’.
- JIT is commonly used to manage stock control, reducing the cost and space for storing inventory.
Principles of JIT
- JIT operates on ‘pull’ system of production control where production is dictated by consumer demand instead of predicted forecasts.
- It aims to reduce waste and costs associated with production including storage costs of raw materials and finished goods.
- The approach encourages flexibility in production allowing businesses to respond swiftly to changes in demand.
Implementing JIT
- JIT requires strong communication with suppliers to ensure raw materials are delivered efficiently and on time.
- The process requires a firm’s production system to be well-coordinated and highly efficient so as to meet the demand.
- JIT heavily relies on technology for monitoring stock levels in real time and predicting when to order more.
Advantages of JIT
- JIT leads to cost saving through reduced storage space and lesser wastage of raw materials or finished products.
- By producing only what is demanded, JIT can help increase efficiency and productivity within a firm.
- It promotes improved supplier relationships as closely knit cooperation is required for effective JIT system.
Challenges of JIT
- Implementing JIT requires a significant investment in technology and training which can be costly.
- The system is highly vulnerable to unexpected changes like a sudden surge in demand or supply chain disruptions as there are no stocks kept in reserve.
- As JIT requires excellent coordination between various teams in the organisation, poor communication can severely impact its effectiveness.
- Any slack or parameter changes in the production process can lead to wastage or delays, leading to customer dissatisfaction.